Fanless AC-DC Switching Power Supplies: Conduction Cooled & Semi Potted

AC-DC Fanless Design Switching Power Supplies

AC-DC Fanless Design Switching Power Supplies

Fanless Design Power Supplies

Fanless AC-DC Switching Power Supplies: Conduction Cooled & Semi Potted

In power electronics, thermal reliability is mission-critical—especially in remote or harsh environments where maintenance is costly or impractical. While fan-cooled power supplies are common, fan failure is one of the leading causes of system downtime. Dust, humidity, and extreme temperatures shorten fan life, leading to overheating, derating, and early product failure.
ARCH offers a range of fanless AC-DC switching power supplies with conduction cooling and semi-potting design, specifically engineered for long-term reliability in challenging environments—without relying on mechanical cooling.


Understanding Derating & Cooling: Why Conduction Matters

As ambient temperatures rise, all power supplies experience derating—a necessary reduction in output power to stay within thermal limits. This behavior is reflected in the derating curve, which varies depending on the cooling method employed.

Key Cooling Approaches:
● Forced-Air Cooling (with fan): Thermally effective but introduces long-term reliability risks due to fan wear, dust accumulation, and acoustic noise.
● Natural Convection: Fanless and quiet, but airflow performance heavily depends on enclosure layout—often limited in compact or sealed systems.
● Conduction Cooling: Transfers heat from the power module's baseplate to a chassis or heatsink—ideal for harsh, sealed, or dust-laden environments.

Compared to traditional fan-based designs, ARCH's conduction-cooled and semi-potted power supplies offer flatter derating curves and superior output stability in high-temperature or high-altitude environments.

Application Scenarios for Fanless Power Supplies

Fanless thermal designs are the preferred choice in environments where airflow is limited or reliability is paramount, such as:
● Remote telecom base stations
● Industrial control cabinets and automation lines
● Outdoor IoT or smart city gateways
● EV charging infrastructure and rail systems
● Energy storage, solar inverters, and renewable power systems

These installations often face temperature extremes, dust, moisture, and vibrations—factors that shorten fan lifespan and complicate maintenance access.

The Challenge: Reliability vs. Heat Management

In conventional designs, the cooling fan is the first point of failure. While initially effective, fans typically last 20,000 to 40,000 hours, far below the lifespan of industrial systems. Once the fan degrades or fails, internal temperatures rise, triggering shutdowns, performance loss, or permanent damage.

Even before total failure, dust buildup, corrosion, or airflow obstruction can drastically reduce cooling efficiency—even if the fan is still operational. For systems operating in remote, rugged, or maintenance-restricted environments, conduction cooling is the most cost-effective and reliable thermal solution.

The ARCH Fanless Solution - Built for Harsh Environments

ARCH offers a wide portfolio of fanless AC-DC power supplies from 40W to 1300W, built for silent, maintenance-free, and long-life performance in demanding conditions.

Our Lineup Includes:
● Conduction- and convection-cooled models for general industrial applications
● Semi-potted, conduction-cooled series (130W / 240W / 500W / 1300W) for superior thermal and mechanical resilience

Why Choose Semi-Potted Fanless Models?

ARCH's semi-potted design combines smart thermal engineering with rugged mechanical stability:
● Adds thermal mass for heat absorption and dissipation
● Enables direct conduction to the system enclosure or heatsink
● Reinforces structure for vibration and shock resistance
● Provides enhanced moisture/dust protection without the full weight of complete potting

This design ensures superior thermal reliability in compact formats, making it ideal for harsh, fan-restricted, or sealed environments.

Built to Last. Ready for the Field.

With no moving parts, ARCH fanless power supplies offer:
● Silent operation
● Zero fan failure risk
● Long-term stability in corrosive, dusty, and vibration-prone installations

Whether you're powering smart infrastructure, unattended energy systems, or mission-critical edge devices, ARCH's semi-potted, conduction-cooled power supplies deliver unmatched reliability, thermal performance, and deployment flexibility—backed by global certifications and decades of design experience.

Fanless Design Power Supplies

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Fanless Design Power Supplies Fanless Power Supply

ARCH AC-DC power supply applications span control cabinets, medical devices, communication racks and smart energy systems that demand stable, efficient power.

From PCB mount modules to encapsulated AC/DC units and semi-potted designs, our portfolio helps engineers match power, isolation and EMC performance to each application.

Use ARCH reference designs and application notes to simplify design-in, reduce qualification risk and keep your next platform aligned with safety and efficiency standards.

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R&D Staff